Discover how Dust-A-Side Australia's cutting-edge dust control solutions can revolutionise your operations by reducing maintenance costs, equipment use, and extending the life of roads and tyres.
For mining, civil construction, and industrial operations, maintaining dust control equipment is a relentless and costly endeavour. The constant need for watering, grading, and dealing with wear and tear on machinery can drain valuable resources and inflate budgets. Dust control is not just a matter of operational efficiency; it's also critical for safety and environmental compliance. But what if there was a way to significantly reduce these burdens while enhancing the longevity of your infrastructure?
Dust-A-Side Australia offers innovative dust control solutions that can dramatically cut down on equipment usage and associated maintenance costs. Traditional methods for dust control often require water carts operating around the clock, leading to high fuel consumption and labour costs. Dust-A-Side’s dust control binders, on the other hand, reduce water usage by up to 95%. This translates into fewer hours spent running water carts, less grader use, and ultimately lower fuel consumption.
For instance, in a trial project at an open-cut mine, the implementation of our specialised dust binder product, HydroTac, yielded significant cost savings and productivity increases. This lignosulphonate based dust control product helps mines to reduce water bowser usage for dust control purposes. The trial achieved a remarkable average dust reduction of 82.16% on a services road and 53.65% on a heavy vehicle access road. There was also a reduction of 71.43% in equipment usage on the heavy vehicle access road.
These reductions not only save money but also free up equipment and personnel for other critical tasks.
One of the standout features of Dust-A-Side Australia’s approach is our use of bitumen-based solutions to stabilise road surfaces. These solutions create a more durable and water-resistant surface. Roads treated with Dust-A-Side’s bitumen-based stabilisers show a 37% improvement in smoothness, measured through a reduction in the International Roughness Index (IRI).
A smoother, more stable road surface not only reduces wear and tear on vehicles but also enhances safety for operators. The stabilised roads resist water ingress, which means they stay in better condition for longer, reducing the frequency and cost of repairs.
One of the hidden costs of dust control is the material loss from road surfaces due to constant grading and watering. Dust-A-Side’s solutions minimise this loss by stabilising the surface, leading to fewer repairs and rebuilds. This reduction in material loss not only cuts down on maintenance costs but also extends the lifespan of the roads.
Reduced grading means less wear and tear on the road surface, further decreasing the need for frequent maintenance. This creates a virtuous cycle where stable, well-maintained roads require less intervention, saving both time and money.
Constantly wet and unstable roads can accelerate tyre wear, leading to higher replacement costs. By significantly reducing the need for watering and creating more stable road surfaces, Dust-A-Side’s solutions help extend the life of tyres. Companies have reported a 15.5% increase in tyre lifespan over 24 months after implementing these dust control measures.
Longer-lasting tyres mean reduced replacement costs and less downtime for vehicles, contributing to overall operational efficiency. This benefit is particularly significant for heavy machinery in mining and construction, where tyre costs can represent a substantial portion of the maintenance budget.
The benefits of Dust-A-Side’s dust control solutions are not just theoretical. Numerous mining, civil construction, and industrial operations have experienced tangible improvements.
For example, we partnered with a coal mine in New South Wales to deliver a fully managed haul road service. Through the implementation of our program and the application of our patented dust suppression products, Dust-A-Side Australia successfully controlled dust emissions while significantly reducing both water consumption and grader usage.
Over a 12-month period, our fully managed service delivered major cost savings and additional operational benefits for the client, including:
Water Savings:
Equipment Savings:
These real-world results highlight the transformative potential of Dust-A-Side’s solutions. By reducing maintenance needs, cutting costs, and extending the lifespan of both roads and tyres, these innovations offer a compelling value proposition for any operation struggling with dust control challenges.
In conclusion, if you’re tired of the endless cycle of watering, grading, and repairing, it’s time to rethink your dust control strategy. Dust-A-Side Australia’s advanced solutions can help you cut maintenance costs, reduce equipment use, and extend the life of your roads and tyres. The big picture? Less maintenance. More savings. Safer, longer-lasting roads. Let’s chat about how we can help you achieve these game-changing results.
To learn more about our cutting edge dust control services, call us on 1800 662 387. Or you can get in touch by clicking here.